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2020 WOR: Fuel Geysering Lessons Learned

By the Wildland Fire Lessons Learned Center

Rag over fuel capBrushing Project - 2014

While working on a brushing project, a hand crew member was injured when saw fuel sprayed onto his face and into his eyes.

Lesson from Report: “If the fuel is suspected to be pressurized, open the fuel cap while holding a rag—or other covering—over it. Hold the saw away from the face and look away while opening the fuel cap.”

 

Firefighter's shirt front viewWillow Peak Fire - 2015

After cooling for 10 minutes, the saw would not start. He raised the chainsaw and twisted the tool-less cap of the gas tank. The tank was pressurized, which caused gas to spew out as a shooting stream with an associated vapor cloud. The gas saturated him and established a path of fuel that led to the burning snag.

Second- and third-degree burns on his face, upper torso, arms, and airway.

From Report: “We continue to learn the hard way. There is a lack of recognition within the firefighting community of prior incidents. A report of a fatality or serious injury can intensify the circulation of knowledge more than a “near miss” report.”

 

Pioneer Fire - 2016

 Saw “seemed like it was out of fuel.” Sawyer walked away from the fireline and opened the cap. Fuel geysered and sprayed the sawyer and his chainsaw. The sawyer’s quick reaction of using his gloved hand to block the geyser protected his face, but fuel along the bottom of his arm and inside his Nomex shirt ignited.

Second degree burns to lower arm.

From Report: “We read the Lessons Learned Center’s postings, but before this, I really didn’t pay much attention to them. I will now take them more seriously.”

 

The sawyer's gloved hand and chaps soaked in saw gas from the fuel geyser incident.Brushing Project - 2020

Suspicious of a vapor-lock, he set the saw aside for continued cooling. Several minutes later, the sawyer cautiously opened the saw’s fuel tank – a geyser occurred. Sawyer had anticipated the geyser and was able to reduce the volatility by careful placement of his hand over the fuel cap as he opened it. Even so, this incident still resulted in his (gloved) hand and chaps becoming soaked in saw gas.

From Report: “When I eventually chose to open the fuel tank with the intention of inspecting both the fuel and the filter, I was cognizant of the potential for a fuel-geyser. This awareness was due to repeated discussions of this hazard over the last few years. Thanks to the repeated LLC discussions, I have developed a habit of covering the fuel cap with a gloved hand when opening.”

Discussion:  How can you turn lessons into learning?

 

Study the lessons. Take ACTION. Cover the cap.

 

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NWCG Latest Announcements

2025 Wildland Fire EMS Awards

Date:  June 12, 2026
Questions? 
Please contact: Emergency Medical Committee

The NWCG Emergency Medical Committee (EMC) announces the recipients of the 2025 Wildland Fire Emergency Medical Service (EMS) Awards. EMC annually recognizes individuals and groups who have demonstrated outstanding actions or accomplishments that are above and beyond the expectation of one’s normal mission or job duties.

Congratulations to all the awardees and nominees. Through leadership and initiative, they have made significant contributions to the safety of the wildland fire community. These awards are well deserved.

References:

2025 Wildland Fire EMS Awards

Emergency Medical Committee

Incident Position Standards and the Next Generation Position Task Book Now Available for RAMP

Date:  June 12, 2026
Questions? 
Please contact: Airtanker Base Operations Unit

NWCG is excited to announce that Incident Position Standards and the Next Generation Position Task Book are now available for Ramp Manager (RAMP).

The Performance Support Package for this position was developed as part of the Incident Performance and Training Modernization effort. These resources support trainees, qualified personnel, and evaluators in their respective roles.

Any changes to qualification pathways will take effect with the next update of the NWCG Standards for Wildland Fire Position Qualifications, PMS 310-1, scheduled for release in January 2027.

References:

NWCG Ramp Manager Position Page

National Interagency Aviation Committee

Make an Impact: Serve the Wildland Fire Community as an IPTM SME!

Date:  June 11, 2026
Questions? 
Please contact: NWCG SME Specialist

Note: Positions with an * will last approximately 6 months.
Positions with ** will last 12 - 18 months.

NWCG is seeking experienced wildland firefighters and support personnel to serve as Subject Matter Experts (SMEs) for the Incident Performance and Training Modernization (IPTM) initiative. IPTM aims to transition NWCG’s training and qualification system to a performance-based model by updating position descriptions, Incident Position Standards, Next Generation Position Task Books (Next Gen PTBs), and training where needed.

NWCG is currently recruiting SMEs for the Fall 2026 positions listed below:

  • Equipment Manager (EQPM)*
  • Fixed Wing Parking Tender (FWPT)**
  • Mixmaster (MXMS)*
  • Public Information Officer Complex (PIOC)*
  • Retardant Crewmember (RTCM)*
  • Strike Team Leader Crew (STCR)*
  • Strike Team Leader Engine (STEN)*
  • Strike Team Leader Heavy Equipment (STEQ)*
  • Task Force Leader (TFLD)**
  • Wildland Fire Investigator (INVF)** 

Projects begin October 2026. Sign up by July 10, 2026, at the link below and review the attached document for additional details. 

References:

NWCG SME Interest Sign-up

IPTM Subject Matter Expert Duties and Expectations Document

Incident Performance and Training Modernization (IPTM)

RMC Safety Bulletin 26-001: Rhabdomyolysis in Wildland Firefighters

Date:  May 28, 2026
Questions? 
Please contact: Risk Management Committee

The Risk Management Committee (RMC) has issued Safety Bulletin 26-001: Rhabdomyolysis in Wildland Firefighters. Research from 2016 to 2025 shows that 88 cases of rhabdomyolysis (rhabdo) were reported. Analysis of reports from eSafety, the Safety Management Information System (SMIS), and the Wildland Fire Lessons Learned Center (LLC) indicates that rhabdo is common during this time of year due to Work Capacity Tests and contributing factors such as weather, hydration, nutrition, and medication or supplement use.

RMC issued this safety bulletin to raise awareness in the Wildland Fire Community, and to provide research findings and educational resources that support reducing future cases of rhabdo.

References:

NWCG Alerts

RMC Safety Bulletin 26-001: Rhabdomyolysis in Wildland Firefighters